For the manufacturing environment and industry, there should be a consistent cleaning regimen in place, which should be a part of the overall maintenance program. Industrial equipment and parts are required as well in the overall cleaning equation. This is where industrial cleaning comes into play.
Today’s industrial environment is characterized by highly accurate machine processes and manufacturing methods. Cleanliness and safety are two essential things that ought to be given the utmost importance. There should be no contamination in the manufacturing process, and the safety of the employee and products being manufactured should be considered as well. This is why industrial cleaning is paramount.
This article will explain what industrial cleaning entails and also explore the different cleaning systems used in this field.
Industrial Cleaning in a Nutshell
Cleaning factories, generating plants, and other industrial sites are such an arduous task indeed. There’s an incredible array of facilities a building service contractor is likely to encounter when cleaning.=
Cleaning is the process of eliminating unwanted substances from an environment. These include dirt, infectious agents, and other impurities. Cleaning happens in various contexts and uses varied methods. Along with these are several occupations devoted to cleaning.
Industrial cleaning is only one facet of cleaning and is a specialized one. Simply put, industrial cleaning is the act of cleaning hazardous areas in industrial facilities, such as factories, warehouses, and power plants.
Importance of Industrial Cleaning
It’s going to be a different story when it comes to items that will come in contact with the human body. For instance, consider spills from forming machines or medical testing or surgical instruments. That given, it’s imperative to remove dirt, debris, and abrasive contaminants, as well as moulds and toxic chemicals that can impact humans.
This is why manufacturers, such as those in the pharmaceutical industry, need to validate their cleaning method per FDA requirements. Without industrial cleaning to keep manufacturing equipment free of dirt and grime, parts wear faster, and breakdowns occur more often. As a result, efficiency and productivity might be compromised.
Today’s manufacturing plants are made of complicated systems in motion at all times. These include employees and equipment. As production flow is critically tied to revenue, any interruptions to production can impact revenue. Therefore, industrial cleaning should be in place and scheduled regularly.
Cleaning Equipment and Systems
Industrial cleaning equipment and systems are typically the end part of the whole manufacturing process. Below are some of the cleaning systems used for industrial cleaning:
- Industrial washer: This is a machine that removes contaminants from the surfaces of a part or component before it is sent to the next step in the manufacturing process.
- Spray or power washer: This operates much like a dishwasher, with revolving high-pressure water jets that spray the parts to remove foreign materials. This is used for general cleaning and removing gross contaminants, such as heavy dirt or rust, from large, smooth, or flat-faced surfaces.
- Immersion cleaner: This soaks parts in cleaning solutions to dissolve the contamination from the surface. Immersion cleaning is a viable option used for irregular shapes that have surfaces that are challenging to reach with spray washers.
- Solvent cleaner: This is a specific type of immersion industrial washer. Parts are bathed in solvents like acetone, naphtha, or mineral spirits. This is very effective at removing oil and grease. At times, this requires a special enclosure to control the dangerous vapors and hazardous waste materials it generates.
- Ultrasonic cleaner: This is used for a very complex cleaning process. Unlike spray washers, immersion cleaners, or using solvents, an industrial ultrasonic cleaner decontaminate at a near-microscopic level. This can clean threads, drilled and blind holes, sharp inside corners, rough surfaces, and inaccessible internal cavities not reachable by other types of industrial washers.
- Manual cleaning: This involves cleaning done by hand using toxic chemicals and a variety of cleaning materials, such as rags, toothbrushes, wire brushes, cotton swabs, air compressors, fingertips, and more.
- Outsourcing cleaning to a third-party: This process is a route that some manufacturers take when they find that manual cleaning is uneconomical within their operations. Outsourcing to a third-party means taking advantage of their knowledge, skills, and expertise in cleaning.
Final Words: Cleaning and safety
When it comes to industrial cleaning, cleaning and safety go hand in hand. The goal is to ensure that the manufacturing runs smoothly, and cleaning becomes a regular part of the whole process. In the end, industrial cleaning contributes to efficiency, productivity, and overall business success.